Radio Flyer Project

We have had a wagon buried in the garage for nearly a year now. It was “broken” but I hadn’t taken the time to figure out what it’s problem was.

With the influx of nice weather we have had over the past few days I took the opportunity to dive into the project. The wagon felt really wobbly and clearly had some problems. Initially it looked as though the only issue was four flat tires, and some loose screws.

In the process of resolving those issues it became clear the wagon had bigger issues:

What isn’t clearly shown in the picture is that the bracket holding the rear axle leans slightly towards the front wheels. What is pretty obvious in the picture is that the wagon has been braced and drilled for something else to be attached between that rear axle and the middle of the wagon.

My initial plan involved a 2×4 shaved to the proper angle, some glue, and a big U-bolt. When I was wondering around my local hardware store looking for a U-bolt I found some angle iron intended to be used in building shelving, and realized I could produce something far stronger:

This also meant I needed to buy a hack saw… although, my being always somewhat budget focused meant I got a really cheap one… all the same, what you see in the picture is cut, drilled, bolted, and painted to match the rest of the undercarriage. Not too shabby, and it was fun to actually use my new bench and vice!

On to installation:

Notice any problems? I may have been too optimistic about the reach of those bolts, so back to the hardware store…

Now for a brief tangent, that I feel sort of torn about. I think it’s great that my local mega hardware store stocks things like loose bolts and the like. The problem comes when you need to check out. The poor people manning the register simply aren’t used to dealing with it. I spent over five minutes to check out with $0.50 worth of fasteners. It tried the patience a little.

Ok, so back in the garage with some longer bolts:

Maybe I went a little long this time… at least I didn’t need to make yet another trip to the store.

After putting the wagon back on it’s wheels, I was happy to find that it was really solid. Now the only real concern was the ugly stain on the bed.

Soap and water wasn’t as effective as I had hoped, but it still managed to fade the stain substantially. Makes me wish the factory had put a real sealant down so that things couldn’t soak into the wood grain. Having done what I could, I put the fences back on and it was looking pretty good!

You may be thinking, “but what are they going to do with a wagon?” Well friend, as luck would have it, right before I sat down to write this, Heather arrived home from the store to demonstrate:

Getting a load of groceries up to the third floor isn’t the easiest thing in the word, but the combination of a wagon and the elevator works out pretty well.

(Alternative answer: “What can’t you do with a great wagon like this!?” )

-Jordan

Snow… /sigh

I had been toying with the idea of having a commemorative blog post just for the fact that we finally have our garage organized to the point both cars can park in it.

That didn’t end up happening, but this morning we woke up to find a reason to be really happy both cars were inside:

This snow is slushy enough I don’t think there is much risk it will be with us until March, but it still means the effective start of winter and it’s hard to be excited about that prospect right now.

Alright, that’s probably enough whining… 🙂

-Jordan

Finished The Bench

I actually finished the entire project over the course of the weekend, but didn’t get a chance to update the blog until now…

As you can see, I settled on only having three drawers. This was largely due to poor planning on my part, as I could have made the fourth one work, had I only laid out the supports correctly.

On the other hand, having the extra shelf space may end up being more useful.

The bench has an electrical system in it, four outlets and a switched light. My initial plan was to use a GFI outlet, but that changed when I realized I would be paying $15 or more just for that one outlet. I am plugged straight into a GFI outlet anyway, so it was really just for the sake of completeness rather than any actual safety.

In the end, I am very proud of the finished product. It’s probably bigger than necessary, but it’s a nice solid platform and the lighting seems about right. I haven’t identified any projects that I plan to undertake now that it’s complete, but I am sure something will come up. At the very least I have somewhere other than the kitchen table to go when I want to take something apart 🙂

-Jordan

Bench Project Day One

It’s looking pretty good so far!

I planned to chop up an old dresser and use the drawers from it in the bench. Due to my limited experience and time with Google Sketchup, I left that part out of the plans and figured I could do some subtle adaptations as I went to make it work.

It looks like my on the fly adaptations were about 1/4 of an inch off… I have a plan B but it’s clear I should have put the drawers into the plan.

Other than that though, I am really happy with the project so far.

-Jordan

Project

One feature of the new place Heather and I moved into is a garage. The garage happens to have quite a bit of room on the sides, and was just begging to have a bench put in…. or at least that was my impression.

I spent a few hours over the past week in Google Sketchup working on this:

It’s probably too optimistic, in places… but I wasn’t happy with the designs I was finding online.

That brings us up to Friday night, where I was seen driving this:

I hope to know by the end of the weekend how much of a disaster my plains end up being 🙂

-Jordan